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Tuesday, 12 January 2016

Plywood v Solid Wood - The Pefect Combination!

Polmac (UK) Ltd uses a combination of solid, natural wood and plywood in the manufacture of it's customized, wood presentation boxes.
 
Plywood is essentially a wood product made from multiple layers of thin solid wood that are glued together to form a panel of a specified thickness. The layers are rotated so that the grain direction in one ply is at right angles relative to the adjacent layer. This increases the strength and dimensional stability of the plywood.

Plywood is most commonly manufactured in thicknesses of approximately 5mm to 19 mm. A standard sheet of plywood measures 1.2 m wide by 2.4 m long, although over sized plywood, can also be ordered.

Harrods Wine Cases (Made from a combination of solid wood and plywood)

Plywood is made from softwoods and hardwoods and is available in a number of grades. For example, 'A' grade plywood is practically free from all defects, whereas 'X' grade plywood has plenty of knots, knotholes, cracks and other defects.

The choice of plywood grade would naturally depend upon the usage. Where specified, only the best 'A' grade plywood is used in Polmac wood presentation boxes.

In large presentation boxes, Polmac (UK) Ltd often uses a combination of plywood and solid wood. Plywood is used for lids and bases where the surface area is large, in order to prevent warping. The sides of large Polmac wood boxes are usually made from solid wood, unless otherwise specified, as they are usually shallow and are stiffened and restrained by the lid and base panels.

Solid wood planks are sawn from logs, then cured outdoors and / or kiln dried. The drying process reduces the moisture content of the wood and increases its strength and dimensional stability. However, even after kiln drying, large solid wood pieces can still experience some shrinkage in changing atmospheric conditions particularly humidity. Careful monitoring of the moisture content is therefore necessary.

Solid wood is also graded depending upon whether it's a softwood or a hardwood.

Plywood is used when a sheet material is required that is not susceptible to cracking, shrinking, or warping, or where curved surfaces are required, such as round hamper boxes or hat boxes. In these circumstances using birch ply is ideal!

Polmac (UK) Ltd uses natural wood, in the manufacture of it's wood presentation boxes not only for it's intrinsic strength and stiffness but also because of it's beauty and aesthetic quality. Where there is the possibility of movement, high grade plywood is used.

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