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Monday 27 June 2016

Hand Tool Woodworking Myths Exposed!

Polmac (UK) Ltd manufactures custom-made, wood presentation boxes and packaging using traditional woodcraft techniques and semi-automated methods of production.

This means we use hand tools as well as power tools when manufacturing our wooden boxes. But why use hand tools when we have all these amazing, ultra-modern, fast, efficient power tools available to us? Well, when analyzed much of what has been said and written about hand tools are myths.

The first myth is that hand tools are slow and inefficient but the truth is that it's often the person who's slow and inefficient and not the tool. Hand tools have always been designed to be used quickly and efficiently but you need to pick the right tool for the job and use it correctly. 

Nailing A Metal Catch Using A Hammer

Polmac (UK) Ltd comes from a craft background, so Polmac craftsmen are expert in the use of traditional hand tools, that provide a degree of quality that power tools cannot match.

Both hand tools and power tools are very quick if used as they are designed to be. Once you understand what the tool is for and practice using it until it becomes second nature, then you'll work quickly and efficiently every time.

The second myth is that hand tools are less precise than power tools but this is simply untrue. A hand plane for example can remove wood to fractions of a millimetre and this kind of precision is something power tools again simply cannot match.

Furthermore, using a hand plane means you don't have to sand the surface to provide a smooth, even finish. With a power planer you invariably do, so the hand tool saves you time.

It's also important to realize that using hand tools doesn't need to be entirely freehand. There are many jigs and appliances available that can help to steady and guide hand tools. Many of these you can build  yourself, for particular kinds of work that you undertake regularly.

Another myth states that hand tools are unsuitable for complicated work. The truth is that hand tools often free you from using complex jig arrangements that are time-consuming to set up.

For example, if you want to cut a joint at a complicated angle it could take ages to set up on a jig. However, using a hand tool means you just need to mark out the joint and cut it - it's that simple!

To obtain the maximum benefit from using hand tools, the first priority is to discover precisely what they should be used for. It is true that power tools are fast and efficient and save you time but hand tools can too, if used properly!

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Monday 13 June 2016

Wood Jewellery Delights - A New Story To Tell!

Polmac (UK) Ltd specializes in supplying customized, wood presentation boxes and packaging using craft techniques and semi-automated methods of production. 

Our wooden boxes derive from a craft heritage and we are always looking at new ways wood can be used. This allows us to learn new production and finishing methods and keep abreast of developments, which means we can continuously improve the quality of our wood boxes for your benefit. 

The use of specialized, wood decorative techniques in wood gift boxes and jewellery came to our attention recently as an innovative new way wood can be used. 

Wood Bangle Bracelet

From the earliest times our ancestors used wood for creating shelters, making fire, tools, utensils and weapons. They also used wood for decoration. At some point they learned to shape wood and realized that they could carve, pierce and decorate small wooden objects to create primitive jewellery.

When we think of jewellery today we think of precious and semi-precious stones, as well as gold and silver. We rarely think about using wood in jewellery. However, designers today are rediscovering wood as a material that can be used successfully in jewellery, even at the high-end of the jewellery market.

This reincarnation of wood allows us to appreciate the natural warmth and beauty of wood once more and the many uses it has.

Wood & Glass Mosaic Pendant

Many countries, particularly in the new world have fine wood carving traditions and these skills are being preserved for future generations. Traditional wood carvers are co-operating with jewellery designers to produce bold new designs using techniques that have been developed over thousands of years.

People are attracted by unconventional materials such as wood, in superior quality jewellery including bangles, bracelets, earrings and cuffs.

The special quality of wood adds an extra dimension to our visual experience. Polished rosewood and ebony for example contrast beautifully when used with faceted white diamonds!

A technique comprising pressed thin sheets of native coloured woods in rich, natural hues called 'marquetry' was recently discovered in Brazil and is now used in the manufacture of contemporary jewellery.

Many woods like the blue azul cavalho can be combined in marquetry with other materials such as mother-of-pearl and glass, to provide distinctive and beautifully textured designs.

Wood is a truly unique and versatile material and it seems today it definitely has a new story to tell!

Monday 6 June 2016

Euro Pallets - From The Sublime To The Ridiculous!

Polmac (UK) Ltd uses euro-pallets to ship its customized, wood presentation boxes to the UK and other European destinations.

The euro-pallet measures 800 x 1200 mm and is a block-style, uni-directional base pallet. Most European businesses prefer euro pallets because their warehouse systems are generally designed around them.

Shrink Wrapping Polmac Load On Euro-Pallet

Euro pallets are well made, stronger, stiffer and more durable than most other pallets currently in use and therefore last longer. Furthermore, using euro-pallets tends to incur lower product damage claims, due to stringent EU regulations governing their manufacture and use.

Alternative pallets used in Europe may be subject to delays and disposal charges.

The euro-pallet evolved in the 1960's when the European railways wanted a standard pallet type for use on the railway network.

It was found that loading euro-pallets on railway carriages took just 10% of the time than previously when non-standard pallets were in use. In 1968 a standard lattice box pallet design was specified.

Most European businesses quickly switched to the standard euro-pallet design for use with trucks, forklifts and high-rack warehouses, optimized for their size.

Agreements were developed for pallet exchange between organizations where goods would be delivered on euro-pallets and the same number would be given in return.

Today, there are literally thousands of surplus euro-pallets in circulation. One project uses wooden pallets, including euro-pallets to build cheap, environmentally friendly houses that can be turned into permanent homes for the needy!

House Made From Wooden Pallets

To create one house, measuring approximately 3m x 6m requires only 80 pallets. They are nailed or strapped together to form the walls and partitions.

Then, locally sourced materials such as stone, earth, wood and corrugated sheeting can be used to fill in the wall cavities and cover the roof, to create a permanent, water-tight and insulated structure.